FUJI SMT Feeder Calibration Jig is a precision calibration instrument used to inspect, align, and calibrate the pick-up position, component height, and pressure-bar height of FUJI NXT series feeders. Also referred to as a FUJI NXT feeder calibrator or SMT feeder calibration jig, it simulates the pick-and-place machine’s pick cycle using a motorized X-Y-Z stage with a 50× magnification CCD camera,allowing technicians to measure feeder pick accuracy to ±0.01mm. This FUJI NXT feeder calibration jig detects misalignment that causes placement errors and component drop rates, enabling corrective adjustment before feeders return to production. Compatible with FUJI NXT I, NXT II and NXT IIIplatforms across 8mm to 24mm tape widths.
How It Works: FUJI SMT Feeder Calibration Jig Operation Process
A FUJI NXT feeder is clamped onto the fixture of this SMT feeder calibration jig. A stepper motor drives the X-Y-Z stage,the 50× CCD camera descends to the feeder pick-up point, streaming a real-time image to the LED display with cross-scale cursor. The operator reads the X/Y offset between target and actual position, then adjusts the feeder alignment screws. To verify consistency, this FUJI NXT feeder calibration jig simulates the NXT feed trigger signal, running 50-100 auto-cycles that replicate the pick-and-place rhythm. Interchangeable feed control tapes (8×2, 12×4, 16×8, 24×8mm) secure different tape widths on one fixture.
Key Features
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High-precision vision system: 50×–120× industrial CCD camera with blue LED illumination and on-screen cross-scale cursor captures the feeder pick-up center in real time, measuring X/Y deviation to ±0.01mm against the calibrated reference point.
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Three-axis micro-adjustment: X, Y, and H (height/focus) axes driven by gear transmission or precision leadscrew. Manual, step, and continuous modes enable micron-level correction on this FUJI NXT feeder calibration jig.
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Dynamic pick-cycle simulation: built-in pneumatic or electric drive (4–5 kg/cm²) simulates single-shot and continuous pick cycles, exposing gear wear, cover-plate issues, and tape-feed drift invisible to static inspection.
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Modular platform: replaceable positioning bases swap for FUJI CP, NXT, and other series. Optional multi-brand adapters on this SMT feeder calibration jig support YAMAHA, Panasonic, JUKI, and Samsung feeders from one instrument.
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Standardized reference scale: a built-in calibration ruler with marked tape-hole centers (8mm, 12mm, 16mm) eliminates manual estimation error and ensures operator-independent consistency.
Application Scenarios
What We Do for Your SMT Production Line?
You only need to provide component samples and machine model numbers. Based on your exact part dimensions, our engineers design custom feeder adapters and CNC-machine each rail from scratch. We strictly avoid off-the-shelf parts or generic sizes to ensure optimal orientation. Before leaving our Shenzhen factory, every unit undergoes a full operational test on a matching machine, and we provide a performance video so you can verify its functionality prior to delivery.
We provide dedicated rail adapters for all major SMT brands, including ASM SIPLACE, YAMAHA, FUJI, Panasonic, JUKI, and Samsung.
Tag and Tube Feeders: 2–4 weeks.
Vibratory Bowl Feeders (Custom Rails): 3–6 weeks.
MOQ: 1 unit. We support single-unit testing on your production line before scaling to mass production.
We fabricate custom nozzles from ceramics, tungsten carbide, and rubber, precision-formed to match your specific part geometry while maintaining a feed failure rate below 0.5%. To streamline your procurement, feeders and nozzles are shipped together in a single package.
