Product Overview
High-Precision SMT Label Feeder for ASM SIPLACE, provides traceable labels (QR codes, barcodes, serial numbers) for Custom Label Feeder with a positioning accuracy of ±0.1mm. A 0.2mm label position error is the threshold at which 2D barcodes on 8×8mm labels cannot be scanned; the feeder’s stepper motor-driven peeling mechanism and fiber optic pickup verification function control the positioning accuracy within ±0.2mm—40% lower than the barcode failure threshold. Mounted on the X-series feed rail, the feeder occupies 7 positions on the 80×8mm rail and cycles synchronously with the placement head, with a placement time of 0.5 seconds per label.
Key Features
This High-Precision SMT Label Feeder for ASM SIPLACE uses a stepper motor-driven peel roller with a positioning accuracy of up to 0.02mm, delivering each label to the pickup position with a repeatability of ±0.3mm. In contrast, standard third-party label feeders use DC motors, which drift by ±0.8–1.0mm after temperature cycling, leading to barcode misalignment and pickup failures for labels smaller than 10×10mm. A fiber optic sensor verifies the presence and position of the label at the pickup point before the labeling head descends. If the label offset exceeds 0.3mm, a refeed is triggered—reducing the pickup failure rate to below 0.5%, compared to 3–5% for unverified label feeders. The guide rail is adjustable from 25mm to 88mm via a thumbscrew, with precision positioning pins every 5mm, maintaining a width tolerance within ±0.1mm after adjustment, while friction-lock guide rails drift by ±0.5mm after thousands of cycles.
Technical Specifications
| Parameter | Value | Unit | Note |
| Label placement accuracy | ±0.3 | mm | Stepper motor + fiber-optic verified |
| Stepper motor resolution | 0.02 | mm per step | Closed-loop control |
| Pick position drift after 10,000 cycles | <0.1 | mm | Thermally compensated |
| Peel angle | 180 | degrees | Clean release, zero curl |
| Peel speed | 0.5 | sec/label | Synchronized to head cycle |
| Pick-fail rate | <0.5 | % | Pre-pick verification |
| Fiber-optic edge detection | 0.05 | mm resolution | Re-feed if offset >0.3mm |
| Width adjustment tolerance | ±0.1 | mm | After 5,000 adjustment cycles |
| Label material | Paper / PET / Polyimide | — | Up to 300°C |
| Label thickness | 0.05-0.08 | mm | — |
| Communication | SIPLACE X-feeder protocol | — | Plug-and-play |
| Operating voltage | 24V DC | V | Standard rail power |
| Compatible machines | SIPLACE X2 / X4 / X4i / X4S | — | X-feeder rail |
| Installation time | <15 | minutes | No tools beyond rail key |
Label Material Compatibility
| Label Material | Thickness | Heat Resistance | Application | Accuracy Impact |
| Paper | 0.08mm | 150°C | Post-reflow | Low mass, high pick reliability |
| PET (Polyester) | 0.05mm | 260°C | In-reflow | Lightweight, requires precise vacuum |
| Polyimide | 0.05mm | 300°C+ | Automotive | Stiff, peel angle critical for ±0.3mm |
Not Just Feeders. Nozzles, Too — Custom-Made for Your Components.
Standard nozzles struggle with odd-form parts: vacuum leaks, dropped picks, pick-fail rates above 5%. Send us your component samples. We’ll machine a nozzle matched to your part’s geometry — ceramic, tungsten carbide, or rubber — and dial the pick-fail rate below 0.5%.
Feeders and nozzles ship together. 2–4 weeks, one delivery, one freight charge.
FAQ
Q: Are you a factory or a trading company?
A: Your feeder, from requirements analysis and prototype making to mass production, is all completed in Shenzhen—no middlemen involved. We customize according to your machine model and component specifications, and manually cut the bowl rail and rail adapter according to the sample parts you provide. You can request a video visit to the factory or send samples for testing at any time.
Q: Which SMT brands do you support?
A: ASM SIPLACE, YAMAHA, FUJI, Panasonic, JUKI, Samsung. We have corresponding rail adapters for most mainstream brands. If your machine brand is not listed, please send us your machine model, and we will confirm compatibility within 24 hours.
Q: What is the lead time for customized feeders?
A: Tag feeders and tube feeders: 2-4 weeks; Vibratory feeder feeders (requires customized bowl rails): 5-7 weeks. Samples: 5-7 working days. Rush orders can be compressed to 2 weeks (additional rush fee).
Q: What are the payment terms?
A: 30% deposit, 70% due before shipment. T/T wire transfer and L/C are accepted. Monthly settlement is negotiable for existing customers.
Q: What is the minimum order quantity?
A: 1 unit. Customized feeders do not accept large-volume orders. You will need to place a bulk order after you are satisfied with one sample unit for testing.
Q: Who are your main clients?
A: Huawei, Foxconn, Flex, BYD, Luxshare, Delta Electronics, Continental, and Pegatron. These clients use our feeders in their SMT production lines for consumer electronics, automotive electronics, and communication equipment.
Q: What if there are quality problems?
A: 12-month free warranty. Replacement parts or feeders will be shipped within 3 business days (DHL/FedEx express). We will test the feeders on-machine and record a video before shipment. Shipment will only proceed after the customer confirms satisfaction.
